Solenoids from Guardian
 

Increase DC Solenoid Life Expectancy


Anti-Bottoming:

The single most effective technique to increase the life of a DC solenoid is to prevent the metal to metal contact between the plug and plunger. This can be accomplished by using a non-metallic plunger stop, either on the outside of the solenoid or at the interface between plug and plunger on the inside. In some cases, longevity can be increased by a factor of 50 or more by this means. It must be understood that the gap introduced between plug and plunger must be taken into account so that the force delivered by the solenoid is concerned.

 

Holding Force:

The Long Life tubular solenoids are "anti-bottoming" units and the holding forces indicated on our specification sheets are the forces the solenoids hold against their anti-bottoming means.

 

Load Application:

Proper alignment of plunger and load is important. It is desirable that solenoids be operated in a vertical position (plunger moving vertically) whenever possible. Side loading, that is, loading which is not centered directly along the line of plunger travel, should be avoided. The results of misalignment are premature wear of plungers and plunger bores and possible impairment of seating.

 

Power Input:

Selection of a solenoid which most closely matches the mechanical load requirement is most desirable. Energy in excess of that required to do the work required must be dissipated. If the extra force imparted to the plunger is not used either by the load or by some spring cushioning means, the energy will be dissipated at the time of impact of the plunger against the plug. This excessive impacting causes early failure of the solenoid.

 

Speed of Operation:

The speed of operation of a DC solenoid is dependent upon the input power (NI), the stroke and the load against which it operates and to some degree upon its orientation, whether vertical, horizontal or other. The operate times shown on our data and specification sheets are typical at the values of NI, stroke, load and orientation indicated. Operate time will increase with an increase of load and stroke and a decrease in NI input. Conversely, any decrease in load and stroke or increase in NI will shorten operate time.

 

 

All Guardian Solenoid Specifications

DC Frame Solenoids DC Tubular Solenoids

Guardian Electric Manufacturing • 1425 Lake Avenue • Woodstock, IL 60098
Phone: (815) 334-3600 • Fax: (815) 337-0377