Coil Windings and Terminations
Careful design and process control of the magnet wire termination is key to the reliability and longevity of the circuit. Guardian’s engineering department has years of experience in crafting and perfecting the design of the coil. We can determine the best termination method for the application, whether SPC controlled resistance welding, nozzle and dip soldering, or IDC (Insulation Displacement).
We are designing for smaller and smaller coil packages, with precise control of winding tension, winding pitch, and wire position at high winding speeds which is essential for cost-effective, precision layer wound coils.
Our design expertise also includes custom tooling, integral connector geometry and high temperature encapsulated coil designs (rated up to 220°C).